Improving Processing Efficiency of Pipe Laser Cutting Machine

XT Laser - Pipe Laser Cutting Machine

With the rapid growth of production and consumption of stainless steel pipes in China, laser cutting machines for pipes are rapidly becoming popular, and the demand for CNC pipe cutting talents and laser pipe cutting technology is growing rapidly. This highlights the serious shortage and lag of current pipe laser cutting machines and CNC pipe cutting talents and processes. This is also reflected in some stainless steel enterprises, which have advanced laser cutting equipment, but still expose low pipe cutting efficiency and poor pipe cutting quality, Causing serious waste of pipes.

Laser tube cutting technology is a technology with high production efficiency and strong productivity. At the same time, as long as it is at the last moment and does not affect the entire product production process, the design can be modified. A greater benefit is that end users can control production in the short or medium term without having to use a large number of templates, which makes it faster to respond to customer needs, so there is no need to use molds.

From a flexibility perspective, laser tube cutting technology can process any programmed shape. The laser can complete cutting in any direction. The shape of the template can be quickly changed without the use of any tools, making it possible to process competitive personalized packaging or trademarks. Accuracy is also one of the advantages of digital systems. Laser processing can compensate for inaccuracies in printing and post press processing, such as material stretching and deformation. Laser can adjust based on these deformations, which traditional template making cannot achieve.

The laser cutting machine processing technology for pipes is a very precise and high-level technology. Of course, a certain amount of cost investment is also required in the early stage. We will focus on issues related to laser tube cutting and provide targeted solutions. Through professional pipe cutting and layout software, pre program drawing, layout, and cutting on the computer, generate cutting programs, and then perform full stroke automatic laser cutting and cutting of large length stainless steel pipes. Professional pipe nesting technology, CNC laser pipe cutting, has high cutting efficiency and complex programming nesting. If used improperly, it can cause pipeline waste and low cutting efficiency.

Professional layout software is the foundation and prerequisite for achieving large-scale, efficient, and high-quality cutting production of CNC pipe cutting machines. At present, there are quality issues in the laser cutting process of pipes, such as over burning of cutting points, over burning of edges and corners of parts, tilting of the cutting pipe surface, deformation or inability to close when cutting circular parts, which directly lead to serious waste and cutting of pipes. The production efficiency of pipes is relatively low.

Laser pipe cutting technology is a large-scale, efficient, and high-quality pipe cutting production method. The core of CNC pipe cutting is the CNC pipe cutting system. When cutting pipes (especially square pipes with smaller diameters), slag will adhere to the inner wall of the pipes, and most of the heat generated during cutting is absorbed by the workpiece. When the cutting density is high, situations such as overheating of pipes, burning of edges and corners often occur, which seriously affects the cutting quality and even makes it impossible to cut.

For such issues:

1. Methods for increasing oxygen pressure.

2. Improve the synthesis speed of sharp angles through software.

3. A laser cutting head with a height induction servo system can ensure that the height of the cutting nozzle and the surface plane of the workpiece remain unchanged (the focus remains unchanged) during the cutting process, so that the cutting effect is not affected by changes in the workpiece surface. In response to the above proposed solutions, targeted solutions will inevitably improve the efficiency of laser pipe cutting processing equipment, thereby improving the current situation of low pipe cutting efficiency, poor pipe cutting quality, and serious pipe waste, improving the efficiency of enterprise production and processing products, and creating better profits for the enterprise.